Hunan Xinkesi Biotechnology Co., Ltd. Production Safety Accident Comprehensive Emergency Plan Exercise Plan


1. Exercise Purpose

1. Inspection plan. Found deficiencies to be revised and improved.

2. Exercise the team. Be familiar with the emergency plan and improve the ability of emergency personnel to properly handle accidents in emergency situations.

3. running-in mechanism. Improve the responsibilities of relevant departments, units and personnel of emergency management, and improve the ability of coordination and cooperation.

4. Publicity and education. Popularize emergency management knowledge and improve the risk prevention awareness and self-help and mutual rescue capabilities of participants and observers.

5. Perfect preparation. Improve emergency management, supplement emergency equipment and materials, and improve their applicability and reliability.

2. drill accident setting

The accident scene set in this exercise was: two operators checked the sulfuric acid storage tank on site. one operator found that the front flange of the manual valve at the bottom outlet of the sulfuric acid tank leaked. because he did not wear protective equipment, sulfuric acid scalded his face and eyes, and the other operator reported the scene situation to the control room. The emergency team was in place quickly, the leakage was controlled, and the personnel were treated in time. The accident wastewater generated during the rescue process all enters the fire emergency pool, and the accident has no impact on the surrounding environment of the park.

3. command system

Commander-in-chief: Yang Wanchi (General Manager)

Responsibilities: The commander-in-chief is the first person responsible for the emergency rescue of the company, the main manager of the rescue at the scene of the accident, and comprehensively directs the emergency rescue work at the scene. The main responsibilities are as follows:

1) Be fully responsible for emergency command;

2) Issue emergency instructions;

3) Organize emergency accident reconnaissance, grasp the development trend of emergency accidents, and take effective measures to control the spread of accidents;

4) Command the emergency team to carry out emergency rescue operations and command scientifically to avoid greater casualties and property losses;

5) To make decisions on major issues in the emergency response process;

6) Timely report the accident to the superior and the neighboring units;

Deputy Commander-in-Chief: Xu Guojian (Deputy General Manager)

Responsibilities:

1) To organize and command the on-site emergency rescue work with the commander-in-chief or according to the instructions of the commander-in-chief;

2) When the commander-in-chief is not at his post, he shall act for the commander-in-chief.

4. drill time, place, personnel and equipment

Exercise time: November 29, 2022, 14:00

Exercise location: tank area of liquid preparation workshop

Personnel and equipment participating in the drill: there are 5 emergency rescue teams:

1. Emergency rescue group:

Team Leader: Chen He

Members: Zhao Wanliang, Guo Jianwei, Li Guorong, Chen Peng, Li Wenhong, Hu Yuzhi, He Wenfeng, Xiao Jianjun, Guo Qing, Shi Song, Shi Xinhua, Luo Jian, Chen Shuang, Mo Xiongwei, Yang Wu, Ren Chengchun, Zhou Xiaoping, Liang Jilong, Wang Xinxiang, Wang Ganqing, Zhu Dongliang, Chen Zhengde, Deng Xianghua, Liu Tao, Chu Tiejian

Duties

1) Carry out on-site emergency rescue according to the instructions of the commander-in-chief after the accident;

2) According to the accident situation, eliminate the source of the accident, such as plugging, disconnecting the power supply, transferring the materials causing the accident, etc;

3) Evacuate, search and rescue the trapped personnel and casualties at the accident site;

4) Maintain the order of the accident site and protect the site;

5) Recover the site after emergency rescue according to the accident damage;

6) Organize the transfer of important equipment and materials that may be affected;

7) Assist and receive rescue from external emergency units under emergency conditions;

8) After the professional rescue team arrives at the scene, make disclosure to the person in charge of the emergency rescue team about the scene of the accident and the rescue situation in the early stage of the accident, and cooperate with the on-site rescue;

9) After the emergency rescue is completed, report the emergency rescue results to the commander-in-chief.

Equipment: air respirator, gas mask, acid suit.

2. Warning and evacuation group

Team Leader: Ma Canguang

Members: Zhou Shanhong, Chen Guanghui, Hu Xuejun, Luo Xian, Deng Dali, Yang Xiangbing, He Rucheng

Responsibilities:

1) After the accident, according to the instructions of the commander-in-chief, isolate and alert the accident rescue site, draw the warning line, pull the warning rope, and set up isolation barricades; cooperate with the traffic police to carry out traffic control to ensure that the roads entering the rescue site are unblocked;

2) Evacuate the personnel irrelevant to the emergency rescue of the accident in the warning area and the polluted area to the safe area to reduce unnecessary casualties;

3) Once the personnel are evacuated to a safe place, count the number of personnel and report the evacuation and missing personnel to the General Headquarters;

4) Maintain the on-site public order at the emergency assembly point of the emergency team, the evacuation personnel concentration point and the warning point.

3. Communication Contact Group

Team Leader: Hu Yongquan

Members: Li Shuping, Liu Jianxun, Wu Zhiqun, Ning Tao

Responsibilities:

1) After the accident, work shall be carried out according to the deployment and arrangement of the commander-in-chief;

2) Provide communication and contact methods for accident rescue to ensure that communication is not occupied and unblocked;

3) Contact medical institutions;

4) Contact, organize and coordinate relevant experts to provide technical support for on-site emergency rescue;

5) Collect, analyze and transmit on-site information, and ensure smooth communication with the commander-in-chief and deputy commander-in-chief, as well as medical and fire rescue agencies of external rescue units.

Equipment: Alarm telephone

4. Logistics Support Team

Team Leader: Hu Dongbiao

Team members: Chen Sifang, Chen Wenliang, Zhou Ronghui, Peng Shijun, Luo Jun

Responsibilities:

1) After the accident, work shall be carried out according to the deployment and arrangement of the commander-in-chief;

2) Procurement and transportation of emergency materials, including protective articles, emergency tools and equipment, and timely provision of emergency rescue materials to the front line of emergency rescue;

3) Ensure the supply of necessary protection, rescue supplies and living materials for on-site rescue personnel;

4) To implement emergency materials, emergency disposal and other emergency funds;

5) Be responsible for logistics support such as transportation, accommodation and security during the emergency.

5 Responsibilities of Medical Aid Team

Team Leader: Chen Zhong

Team members: Xia Xiaoying, Zhang Yumin, Zhou Qian, Wang Yuhua, He Dan, Ning Hui, Liu Jianhong, Xiao Changyi

1) Before the arrival of the professional medical team, carry out necessary rescue and care for the injured, such as artificial respiration, bandaging to stop bleeding, and prevent infection of the injured part;

2) Responsible for contacting medical institutions;

3) Guide ambulance vehicles, medical personnel and equipment to enter the designated place;

4) Cooperate with the Company to mobilize and coordinate medical rescue resources, and organize emergency medical rescue teams to do on-site rescue work;

5) escort the injured to the hospital with the ambulance and handle the hospitalization procedures for the injured.

Preparation before 5. drill

1) The Safety and Environmental Protection Department shall organize participants from relevant departments to conduct desktop rehearsal of the exercise process.

2) The day before the drill, the safety and environment department will organize the drill information to inform the whole plant to avoid unnecessary panic;

3) Confirm that special personnel (personnel on duty on the same day) shall monitor the operating equipment to ensure that the normal operation of the device is not affected during the drill. Prevent on-site personnel from inadvertently touching the production device.

4) The IMIS Department shall organize to take pictures and take pictures, and collect and sort out data.

5) Before the drill, confirm the inspection and confirmation of the drill site headquarters, the assembly points of all emergency teams, signs and various equipment.

6) Prepare the communication equipment in place before the drill.

6. drill content

After the leakage of the tank farm, one inspector was scalded by sulfuric acid on the spot, which was treated in advance by the liquid preparation workshop and then rescued by various rescue teams. The personnel were treated and the leakage was controlled.

Information report (16:00-16:05): one inspector was scalded by sulfuric acid during on-site inspection, and the other reported the on-site situation to Chen Peng, director of the zinc sulfate factory;

Pre-disposal (16:05-16:15): Chen Peng immediately informed the production manager Chen He, who organized the establishment of a disposal team to report the situation to the commander-in-chief and conduct pre-disposal;

Emergency response (16:05-16:20): After the commander-in-chief reports the accident report on duty or the emergency handling situation at the accident site, he instructs the leader of the communication liaison team to notify the members of the headquarters and all emergency team leaders to gather in the emergency command center (the company's large conference room) for a meeting and announce the start of secondary response. The emergency group leader shall call each group member to gather in front of the office building.

On-site disposal (16:20-16:35): each emergency group and the on-site disposal group of zinc sulfate plant shall carry out rescue together;

The drill ends (16:35-16:40): the commander-in-chief announces the end of the accident emergency rescue, the personnel gather, and the personnel in the office area in front of the factory return to work in an orderly manner.

7. considerations

1) The personnel participating in the exercise shall protect themselves to prevent accidents.

2) Post personnel and participants shall not be delayed or perfunctory due to the exercise.

3) Be familiar with the emergency response structure, functions and procedures to be implemented, respond according to the simulation scenario and emergency situation, and perform emergency tasks in the shortest time.

4) All participants should be serious and fulfill their roles.

5) Return the emergency equipment after the emergency drill.

At 4: 00 p.m. on November 29, 2022, all the participants in the front floor of the liquid preparation workshop of Hunan xinkesi biotechnology co., ltd. gathered.

  

 

  

 

One inspector was scalded by sulfuric acid during on-site inspection, and the other reported the on-site situation to Chen Peng, director of the zinc sulfate branch factory. Chen Peng immediately informed the production manager Chen He, and Chen He reported the situation to the commander-in-chief and carried out preliminary treatment.

  

 

  

 

The emergency alert team shall immediately alert the accident area and organize the emergency evacuation of the employees in the accident area from the safe passage to the designated safe area.

  

 

  

 

  

 

The medical rescue team will transfer the injured to the assembly safety zone on a stretcher, enter the pre-medical treatment, and determine whether to send them to the hospital for treatment according to the injury.

  

 

The rescue team entered the accident area to deal with the accident site. Due to the leakage of the front flange of the manual valve at the bottom of the sulfuric acid tank, the patrol personnel did not wear protective equipment, and the sulfuric acid scalded the face and eyes. The emergency team was in place quickly and the leakage was controlled. All the accident waste water generated in the rescue process enters the fire emergency pool.

  

 

  

 

Each group will gather after the exercise is completed, and the on-site commander will make a summary and comment according to the exercise.

  

 

  

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